M603 Large Angle Tilt Sensor

The intrinsically safe M603is ATEX and IECEx approved for use in potentially explosive gas/vapour, dust atmospheres and mining environments.

It is designed for industrial and scientific feedback applications and is ideal for OEMs seeking good sensor performance for arduous applications in hazardous areas.

The M603, like all Positek sensors, is supplied with the output calibrated to the angle required by the customer, between 15 and 160 degrees and with full EMC protection built in. The sensor provides a linear output characteristic with angle of deflection. There is a machined registration mark to identify the calibrated mid point.

Overall performance, repeatability and stability are outstanding over a wide temperature range. Electrical connections to the sensor are made via an industrial standard 4-pin M12 connector, with limited rotational capability to facilitate cable routing. The sensor has a rugged stainless steel body and mounting flange. The flange has two 4.5mm by 30 degree wide slots on a 48mm pitch to simplify mounting and position adjustment. Environmental sealing is to IP67.

Positek intrinsically safe sensors are designed to be used with a galvanically isolated amplifier .  Approved galvanic isolation amplifiers (X005) are available from Positek; there is a choice of 0.5-9.5V or 4-20mA transmission outputs.

The sensor can be installed with a cable length up to 1km between the sensor and the amplifier.

 

Description

M603 Large Angle Tilt Sensor intrinsically safe. ATEX and IECEx approved for use in potentially explosive gas/vapour, dust atmospheres and mining environments.

It is designed for industrial and scientific feedback applications and is ideal for OEMs seeking good sensor performance for arduous applications in hazardous areas.

The M603, like all Positek sensors, is supplied with the output calibrated to the angle required by the customer, between 15 and 160 degrees and with full EMC protection built in. The sensor provides a linear output characteristic with angle of deflection. There is a machined registration mark to identify the calibrated mid point.

Overall performance, repeatability and stability are outstanding over a wide temperature range. Electrical connections to the sensor are made via an industrial standard 4-pin M12 connector, with limited rotational capability to facilitate cable routing. The sensor has a rugged stainless steel body and mounting flange. The flange has two 4.5mm by 30 degree wide slots on a 48mm pitch to simplify mounting and position adjustment. Environmental sealing is to IP67.

Positek intrinsically safe sensors are designed to be used with a galvanically isolated amplifier .  Approved galvanic isolation amplifiers (X005) are available from Positek; there is a choice of 0.5-9.5V or 4-20mA transmission outputs.

All of Positek’s position sensors are manufactured to the highest quality and use our very own patented non-contact technology. This helps to ensure the highest levels of accuracy and reliability, even in the harshest of environments. Every position sensor that Positek manufactures uses their inductive sensor technology to ensure high-precision results, and is fully customisable to meet the unique requirements of your business.

With over 25 years’ experience as a sensor manufacturer and using our onsite production facility, Positek has the flexibility to manufacture and customise any industrial position sensor, including tilt sensors and inclinometers, to any size or specification.

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Positek offers a range of options for its standard sensors. Each sensor is manufactured to suit each customer's preferences. If your requirement is outside the options given below, Positek can modify/ redesign a sensor to suit your specific requirement. Standard options are available as below:

 

Measurement Range

Factory set to any length from ±7.5° to ±80° in increments of 1°. For example, if your application requires 10° measurement, then Positek will manufacture the sensor specifically for this angular range. The sensor will measure 90° however will still rotate through 360°.

Intrinsic Safety

ATEX/IECEx approval

This sensor is ATEX/IECEx approved to:
Ex I/II M1/1GD
Ex ia IIC T4 Ga (Ta = -40°C to + 80°C )
Ex ia 111C 20 T135°C Da (Ta = -40°C to + 80°C )
Ex ia I Ma (Ta = -40°C to + 80°C )
This designates the sensor as belonging to; Groups I and II: suitable for all areas (including mining), Category M1/1 GD: can be used in areas with continuous, long or frequent periods of exposure to hazardous gas (Zones 2 to 0) and dust (Zone 20), equipment remains energised.

Gas:
Protection class ia, denotes intrinsically safe for all zones.
Apparatus group IIC: suitable for IIA, IIB and IIC
explosive gases.
Temperature class T4: maximum sensor surface
temperature under fault conditions 135°C .

Dust:
T135°C: maximum sensor surface temperature under fault conditions 135°C.

Ambient temperature range extended to -40°C to +80°C .

Galvanic Isolation Amplifier

Intrinsically safe sensors must be used with a galvanically isolated amplifier with safety parameters not exceeding:- Ui: 11.4V, Ii: 0.2A, Pi: 0.51W. Sensor can be installed with a cable length up to 1000m maximum from the amplifier, cable capacitance and inductance can be up to:- Capacitance: 200 nF max, Inductance: 810 μH max.

Approved amplifiers are available from Positek; there is a choice of 0.5-9.5V or 4-20mA transmission outputs. 

 

Dimensions

Body Diameter 35mm
Body Length (to seal face) 44mm
See Drawing
Measurement Range Any angle from ±7.5° to ±80°
Independent Linearity/Hysterisis (combined error) <±0.25°
Temperature Coefficient <±0.01%/°C Gain & <±0.01%FS/°C Offset
Output Characteristics See Graph
Response Time 250mS at 20°C typical
Damping Ratio 0.2:1 (0.5 nom at 25°C)
Resolution Infinite
Noise

<0.02% FSO

 

Temperature Limits

Operating -20 to +80°C
Storage -40 to +125°C

 

Other

EMC Susceptibility EN 61000-6-2
EMC Radiated EN 61000-6-3
Vibration IEC 68-2-6: 10g
Shock IEC 68-2-29: 40g
MTBF 350,000 hrs 40°C Gf
Sealing IP67
Electrical Connections Integral connector